| 358 | 8 | 29 |
| 下载次数 | 被引频次 | 阅读次数 |
富氧底吹铜熔炼炉喷枪是整个熔炼炉中最重要的部件,并且造价高,易损坏,工作环境恶劣复杂,对其进行准确的寿命预测比较困难。提出了一种基于IPSO-BP神经网络的寿命预测模型,粒子群优化算法解决了BP神经网络容易陷入局部极小值和训练速度慢的问题,优化的粒子群算法优化了惯性权重和学习因子,进一步加快了训练速度和搜索速度,提高了BP神经网络跳出局部极小值的能力。以工作环境中容易对喷枪寿命造成影响的因素作为输入,喷枪寿命作为输出,通过实际生产采集的数据做验证,并与BP神经网络和PSO-BP神经网络预测模型作对比。结果表明,本文构建的寿命预测模型预测效果比BP神经网络和PSO-BP神经网络的预测更加准确,精度更高,该预测模型为富氧底吹铜熔炼的喷枪寿命预测提供了一种方法借鉴。
Abstract:The lance of oxygen-enriched bottom-blown copper smelting furnace is the most important part in the whole smelting furnace, and its cost is high, it is easy to be damaged, and its working environment is harsh and complicated, so it is difficult to predict its life accurately.A life prediction model based on IPSO-BP neural network was put forward, in which, the particle swarm optimization algorithm solves the problems that BP neural network is easy to fall into local minimum and the training speed is slow, the optimized particle swarm optimization algorithm optimizes the inertia weight and learning factor, and further accelerates the training speed and search speed.Taking the factors that easily affect the service life of the spray gun in the working environment as input and the service life of the spray gun as output, it is verified by the data collected in actual production, and compared with BP neural network and PSO-BP neural network prediction model.The results show that the prediction effect of the life prediction model constructed in this paper is more accurate and precise than that of BP neural network and PSO-BP neural network.This prediction model provides a method for the life prediction of lance in oxygen-enriched bottom blowing copper smelting.
[1] 李爱莲,赵永明,崔桂梅.基于数据预处理与智能优化的高炉铁液温度预测模型的研究[J].铸造技术,2015,36(2):450-454.LI A L,ZHAO Y M,CUI G M.Study on temperature prediction model of blast furnace hot metal based on data preprocessing and intelligent optimization[J].Foundry Technology,2015,36(2):450-454.
[2] 杨鹏,李超航,周容乐.延长艾萨喷枪使用寿命的实践与探索[J].冶金管理,2020(7):59,61.YANG P,LI C H,ZHOU R L.Practice and exploration on prolonging the service life of AISA spray gun[J].China Steel Focus,2020(7):59,61.
[3] 王江素.艾萨喷枪改造对使用寿命延长与单质硫抑制效果[J].中国金属通报,2021(4):114-115.WANG J S.Improvement of AISA spray gun for prolonging service life and inhibiting effect of elemental sulfur[J].China Metal Bulletin,2021(4):114-115.
[4] 高红霞.提高铜熔炼底吹炉寿命的探讨[J].中国有色冶金,2018,47(3):20-22,28.GAO H X.Discussion on improving the service life of bottom-blowing furnace of copper smelting[J].China Nonferrous Metallurgy,2018,47(3):20-22,28.
[5] 郭学益,闫书阳,王亲猛,等.氧气底吹熔炼氧枪枪位优化[J].中国有色金属学报,2018,28(12):2539-2550.GUO X Y,YAN S Y,WANG Q M,et al.Optimization of oxygen lance position for oxygen bottom blowing smelting[J].The Chinese Journal of Nonferrous Metals,2018,28(12):2539-2550.
[6] 杨超,高广磊,杨野.大型底吹炉炼铜工艺优化及生产实践[J].世界有色金属,2021(16):12-13.YANG C,GAO G L,YANG Y.Process optimization and production practice of copper smelting in large bottom blowing furnace[J].World Nonferrous Metals,2021(16):12-13.
[7] WANG Y,LU C J,ZUO C P.Coal mine safety production forewarning based on improved BP neural network[J].International Journal of Mining Science and Technology,2015,25(2):319-324.
[8] 王莉,张紫烨,郭晓东,等.基于粒子群优化BP神经网络的心电信号分类方法[J].自动化与仪表,2019,34(9):84-87,93.WANG L,ZHANG Z Y,GUO X D,et al.Electrocardiographic signal classification method based on particle swarm optimization BP neural network[J].Automation & Instrumentation,2019,34(9):84-87,93.
[9] 张德慧,张德育,刘清云,等.基于粒子群算法的BP神经网络优化技术[J].计算机工程与设计,2015,36(5):1321-1326.ZHANG D H,ZHANG D Y,LIU Q Y,et al.BP neural net work optimized by improved PSO[J].Computer Engineering and Design,2015,36(5):1321-1326.
基本信息:
中图分类号:TP183;TF811
引用信息:
[1]武龙飞,张晓龙,胡建杭,等.基于IPSO-BP神经网络的富氧底吹铜熔炼炉喷枪寿命预测模型[J].有色金属(冶炼部分),2023(12):18-23.
基金信息:
国家自然科学基金联合基金资助项目(U2102213); 云南省科技厅重大专项项目(202202AG050002)
2023-11-21
2023-11-21